工业解决方案

For many years, the SOLEX products from  KEP technologies group have been leaders in the dimensional metrology market. Did you know that we also offer, automated, customized control systems specifically developed for your demands and samples?

很多年来,凯璞科技集团的索镭科思计量产品一直是尺寸测量市场的领导者。您是否知道我们也能按您的样品要求提供定制化的自动化综合测量系统?

The manufacturer of a well known brand of coffee capsules recently entrusted us with the design and production of a work-station for the automated dimensional inspection of these capsules. Twelve dimensional measurements are made per capsule, with a precision of 10 µm (height, diameter, thickness, oval-shaping, etc.)

世界知名的咖啡胶囊制造商委托我们设计和制造了一套胶囊咖啡杯的自动化尺寸综合测量系统。每一个胶囊杯都需进行12个尺寸的检测,其精度要求达到10 µm(高度、直径、厚度、圆度等)。

Specifically developed software stores the measurement results by 100 capsule batch, and identifies out-of-tolerance capsules via statistical analysis, before they are sent to the assembly area.

定制化的测量软件可存储100批次胶囊杯的检测数据,并在发往装配区之前对这些数据进行统计与分析。

Automatic dimensional inspection work-station for coffee capsules

胶囊咖啡杯外形尺寸的自动测量系统

The project has been entirely developed at the new KEP Technologies R&D headquarters in Caluire, from the first specification until installation on site, the training of operators, and of course commissioning and maintenance of the system. Our R&D team masters all of the skills of each step of the design process: automatic systems, electronics, software and project management. SOLEX Metrology is able to provide diverse, complete solutions from simple checks (mechanical parts, hip or knee prostheses, etc.) to high-rate inspection systems.

这个项目完全是由位于法国里昂Caluire的凯璞科技集团研发中心开发的,包括从第一个参数规格的确认到现场安装,操作人员培训,系统的试运行和维护。我们的研发团队精通每一个设计过程的所有环节:自动化系统,电子系统、软件系统和项目管理系统。索镭科思计量能够提供从简单的检测(机械零部件、人工关节等)到各类自动化检测系统等各种类、全面的解决方案。

Continuous measurement of rubber sheets

橡胶带厚度的非接触式在线检测

We have also developed a machine able to continuously measure the thickness of vulcanised sheets – This 3D mechanical design uses a surface-sensing stylus to check the bands with an accuracy of 5µm and up to 4m/minute – all operations performed without operator intervention.

这种作为人工关节内部主要填充物的橡胶带,对于厚度的要求非常高。过薄或过厚都有可能导致患者在使用人工关节时的不适。这种橡胶带的材质非常特殊,不能靠接触去测量。又因为其表面反光率等原因,也无法使用激光传感器进行测量。世界顶级人工关节的生产商,邀请索镭科思为其提供技术支援。

索镭科思精心设计和制造了这种非接触式在线自动检测橡胶带厚度的设备。六到八个不等数量的特殊结构的测量传感器,可以连续在线测量厚度范围在0~100μm的橡胶带,并记录下橡胶带的厚度曲线。这个厚度曲线数据用于反馈给前道的橡胶带生产工序,使其确保生产出来的橡胶带厚度加工公差符合要求。

3D automated inspection of gearbox gearwheels

变速箱齿轮的3D自动化检测

Another example is a 3D automated inspection machine for checking 3 types of gearwheels using a specific processing software which we have developed. This dimensional control system has 16 in-built sensors and is designed to measure larger metal parts with an accuracy of 5 µm at a rate of 130 parts per hour.

另一个案例是汽车零部件自动分拣设备。通过索镭科思根据客户要求开发的特殊处理软件可以自动分拣3种齿轮。这个尺寸控制系统拥有16个内置传感器,精度为5 µm,每小时可检测130个工件。

All these examples show that KEP Technologies is able to work with you, our customers, to design, produce and provide automated inspection systems for complex products, perfectly suited for your demands.

所有这些解决方案表明凯璞科技集团有能力与您——我们的客户——一起为一个复杂的产品设计、生产、和提供自动化检测系统,从而完美地满足您的要求。

For more information on our work, case studies, videos and examples, do not hesitate to contact us. We shall be very happy to answer your questions and help you with one of your projects.

如果您需要更多关于我们的工作、具体案例、视频和应用的信息,请随时与我们联系。我们将非常愿意回复您的所有问题,并协助完成您的每一个项目。